Tuesday, December 14, 2010

New Project "Little Blue"

Just a quick update to let yall know what Western has been up too...

I picked up a Polaris atv last year for some trail riding. It needed some work as do most 20 year old quads. This 250cc atv is a 2 stroke with a CVT (automatic) transmission. The thing ran great until a friend of mine buried it in the mud and rev'd the engine too high. 2 stroke motors are made to run at high rmps but this engine was made in 1990 and still had the original piston and crank bearings. The stock piston broke apart inside the cylinder and that was bad news. Well I decided to rebuild the entire motor myself since the repair cost would be well over $500. This would be the first time I've ever opened up an engine for repair. I've already come pretty far on the project but I plan to recite some of what I've done.
Here's a look at the shattered piston after removal. I've replaced the original piston with a Wiseco brand forged piston along with new crank bearings and seals. The new piston is much stronger and much better quality. The second pic is of the engine after rebuild.
The quad with some new decals, patiently awaiting its rebuild engine. 1194 is the perfect compound for gluing the cases (engine halfs) back together.
The bearings are located on both sides of the engine case. I had to pry the to halfs of the engine apart very carefully. The crankshaft runs through these bearings as it spins from the movement of the piston. The bearings were badly worn and contained fragments of the shattered piston. I had to push the first hearing out with a hammer and punch. After it was removed I washed the engine case in solvent. The other bearing was still attached to the crankshaft itself which you can see in the pictures below. In order to install the new bearing into the engine case I had to freeze the bearing in a freezer and heat the engine case with a heat gun. As metal warms it expands and as it cools it becomes smaller. The bearing then fell easily into the case and as it warmed it expanded into the engine case causing it to remain in place.
I had to use a bearing separator and puller to get the old bearing off the crankshaft. After it was removed I froze the crankshaft and warmed the bearing in order to place the bearing on. It's the same idea as listed above.
Heres a look at the crankshaft with the bearing installed. Next I put the crankshaft in a freezer again and headed the opposite case. I had to move quickly as i placed the 1194 gasket maker on each side of the engine case, placing the crankshaft in between and pushing the two sides together. Next I would install the new piston, rings, gaskets, and engine head.

Wednesday, October 20, 2010

Thursday, October 14, 2010

Wrenching on the Benly (trying to find its original shine)








The red one needs some work but it's nothing a little elbow grease and a parts bike can't fix.


Work done so far: replaced handlebars/reran wiring
replaced throttle cable
replaced tank rubber
replaced battery
fixed some wiring problems (not all)
replaced headlight

Work yet to be done: WAY to much!

Also, I had to include a picture of the Red Dragon Del Norte. Riding that downtown Lincoln after a Husker game is as exciting as any motorcycle ride.

Wednesday, October 13, 2010

New Shop!!



I moved to this new apartment with a few friends of mine. Came with a garage and the old lady that lives downstairs doesn't use it because you have to lift the doors by hand. We quickly took it over.

Tuesday, July 20, 2010

New Project. CA 160 Honda Benly

This bike is so full of style! Ive been looking for one for a while now and I think I've finally found the right one.


I will update more as we tear into this thing. Currently looking for parts and a time to take it up to the shop.

Tuesday, July 13, 2010

Scouting out Colorful Colorado

So i took a short trip to the Denver and surrounding areas with my friend Kelly to do some biking and hiking. While I was not on my Honda motorcycle, the car I rode in was a newer Honda Fit. They are great cars by the way. It was great on mileage and with the hatch back, combined with the bike rack on top, it easily carried all of our gear. I didn't get as many pictures here as I would have liked but the ones I did get were really great.

Thursday, June 10, 2010

Missouri Madness (Lewis and Clark in reverse)

This would be the first leg of the 2nd trip (first trip was to Long Pine, NE). We spent a day after getting back from Long Pine trying to decide what to do about the bent rim and bad tire on the 1972 Cb500 and another day working on the alternative. As you may have noticed in the picture under the HWY 2 bridge into Iowa, we are now riding two CB750s. The one i have is the 76 project bike that we bought.

We took a nice ride along the loess hills along the Missouri River in Iowa. These paved roads were great for riding. Lots of winding roads, bluffs, trees and wildlife. I think we had more than a couple close calls with deer in the area. Definitely a ride i plan to take again this riding season. the 76 CB750 didnt have a luggage rack so i was difficult to get the pack to sit straight without tipping from side to side in the wind. After about 300 miles i perfected the technique. The first picture was taken at the Rock Port exit in MO while i was debating whether to buy some illegal fireworks and pack them on the back. At the gas station i decided to buy some food and supplies for our stay at Big Lake that night. I best things i could come up with here was a bottle of BV and a few dusty cans of spam and spagettios.... yum

We made it to big lake that night just before dark. I was a nice place to camp with running water and free indoor showers! we cooked our Delicious spaghetios and spam over the fire and washed it down with a plastic cups of Black Velvet and coke. i decided i would do i once over look of the bike i was riding. oh wow, i was missing part of the master link on the O ring chain! not good. not sure how it managed to stay on during the last 300 miles. good think i was prepared and brought an extra chain and master link. after inspecting pre-opened "band new" box the parts came in i noticed that it was missing the clip that i was missing on the bike in the first place! thanks alot ROD you ass (of Rod's powersports) Eric had to make a 3 hour round trip the next day to St. Joe MO to pickup a $9 master link for the chain... and were off

here are a few more pictures of the camp site at Big Lake. Eric made a healthy breakfast of trailmix, powerbars and mulberries.

Nice view of the country side from the county hwys and roads. word of advice for those riders looking to get the most from there motorcycle trips, STEER CLEAR OF THE INTERSTATE AND MAJOR HWYS.

Well we ran into our first sign of bad luck at this point on the trip. We decided to save time by jumping on the interstate on our way past St. Joesph MO. i nearly lost my pack and almost ran out of gas because i was paying more attention to not getting ran over by the crazy interstate drivers. we pulled over for gas and as i was adjusting my pack the bike rolled off the kickstand and fell into the gas pump. the bar end mirror broke and the pump itself didnt fair to well. i asked Eric if i could borrow his other mirror in the mean time. about and hour later the bike fell over again and broke the new mirror. 7 X2 years bad luck is the last thing we need. never again will i trust that kickstand.


We are jumping forward here with these pictures of Harry S Truman Lake. We endedup riding late into the night the day before. we had trouble finding a place to camp so we settled on a small lake near Harrisonville? i think that was the place. anyway it was a great spot to meet the cream of the crop locals at 2 in the a.m. at one point a car pulledup and Eric and i went to check on our bikes. we chatted with the couple who were a bit under the influence and ready for some drunk nookie until we so rudely interrupted. after a long night with cars and locals constantly stopping by to skinny dip and get it on, we hit the road destined for Clinton MO. It was a long hot ride getting to Clinton but we decided to press on and here we are at HST Lake at the headwaters of Lake of the Ozarks.

After a few hours at H.S. Truman lake we decided to see his dam. It was a hot day somewhere in the mid 90's and we refuse ride in shorts and go shirtless like those incompetent crotch rocket riders. This wasn't much of a problem until we reached the lake bridge under construction. It was a long wait under the hot sun... on a bridge... in the middle of a lake. Eventually we did endup in Warsaw and met some friendly people with some back woods accents. We discovered some nice wooded and windy roads in the area that were great for riding.

Harry's dam was a neat place and we made it minutes before they closed the gates to the observation area. We were only there a short time out of fear that we might get locked in. That was our day at the headwaters of Lake of the Ozarks. We decided to try to make it all the way to Lawrence KS before dark to meet some friends of Eric's. It would be a long ride, but with Speed Racer leading the way we were bound to make it there by night fall. Here's a picture of a sign we saw when entering Kansas. Great, I was in need of some new muck boots!

It was a fast paced ride through Kansas but the paved county roads were great. Once we reached the final straight shot to Lawrence we took advantage of the no helmet law. It was fun for about the first 10 minutes until i realized how much I enjoyed the safety of a brain bucket over my noggin.

It was a good night in Kansas sleeping with a roof over our heads in the air conditioning. We were on our way back to Lincoln Nebraska with 200 or so miles to go. The ride through Topeka was nice and we avoided the toll booth and interstate on the way there. We didnt catch any scenic roads on the way and the area was starting to look more like Nebraska. Weather was on our side for the entire trip, well exept for the heat. The wind was blowing hard from the north west when we reached Nebraska and it was taking its toll on me and my lack of a windshield. About 45 minutes from Lincoln I had to pull over and take a break. It was rough going but we made it back and had a stop at the Silver Spoke Saloon.